European Journal of Scientific Research ISSN 1450-216X Vol.71 No.1 (2012), pp. 5-13 © EuroJournals Publishing, Inc. 2012 http://www.europeanjournalofscientificresearch.com New Referencing Technique for Reservoir Oil Viscosity Estimation Isehunwa, S. O. Department of Petroleum Engineering, University of lbadan, Nigeria E-mail: sunday.isehunwa@gmail.com Tel: +2348023446164 Olamigoke, O. Department of Petroleum Engineering, University of /badan, Nigeria Abstract Reservoir oil viscosity is important in understanding reservoir flow behaviour, l facilities design and sizing and in the computation of recovery performance, well' productivity and lift requirements. Direct viscosity measurements are expensive or sometimes unavailable hence empirical correlations are often used for predictions. However, several published correlations are either too simplistic or complex for routine operational use and improved methods continue to receive attention. This study used a semi-theoretical approach to relate reservoir oil viscosity to well-head oil viscosity which can easily be obtained. Results were analyzed statistically and tested with field data obtained from the Niger Delta. The viscosity relation factors developed gave an absolute average relative error (AARE) of 14.1% for undersaturated reservoirs and an AARE of 2.4% for saturated oil reservoirs. It is concluded that measured well-head oil viscosity can be used with good accuracy, as reference liquid instead of dead oil viscosity that has been commonly used for estimating reservoir viscosity. Keywords: Crude oil viscosity, referencing technique, viscosity correlations, iger Delta Introduction and Literature Review Viscosity is an important property of reservoir fluids. It is used during reservoir flow calculations, design of pipelines, production equipment and pump sizing, in oil well testing calculations and reservoir simulation. Several methods have been employed to model reservoir oil viscosity. However, the self-referencing methods, seem to have been most successful, with the use of dead oil viscosity as the reference point. There are several viscosity correlations that are commonly used in the oil industry today. They include those by Glaso (1980), Dindoruk, B., and Christman (200 I) and several others. The work by Arnoo and Isehunwa (1990) specifically on Niger Delta crudes, used only oil specific gravity as the main correlating parameter for estimating viscosity. This limited its accuracy to estimates above bubble point. Kulchanyavivat (2005) has noted the significance of choosing the right parameters for correlating viscosity of reservoir oil and developed a self-referencing model for estimating the .viscosity of petroleum liquids and dead oils under operating conditions. The model utilized only the UNIVERSITY OF IBADAN LIBRARY New Referencing Technique for Reservoir Oil Viscosity Estimation 6 measured viscosity at atmospheric pressure and room temperature. However, the correlation uses nine coefficients, making it rather complex for routine applications. In this work, following the method of Umeh et. at. (2003), surface oil viscosity obtained from the well head was adopted as referencing point for estimating reservoir oil viscosity. Eze and Ajienka (2006) have noted that subsurface conditions in oil wells may be monitored real time through the use of surface data. Theoretical Framework For an undersaturated oil reservo[i1r, the pseudo-steady state solution for flow can be expressed as:- (/~7.J08kh kro(S,P)d (PIi-Ph) j (I)QO-[, --+3 5 ,] I',,' j1"B" P+(j1"B,,)_n - l)u.I'", rIP 4 When a single phase is following in the reservoir, equation (I) reduces to: 7 .08kh (PII - p",) (2) «, ~ [In[::]-! + "](I',B,,) Equation (2) can be expressed as: s, = C r I (p II - P"t ) (3) Ji"B" . Where, C,~ [In(~r+ s'l! (4) At the well head, using Ros (1960) equation for choke performance, we have: 17 .4R~5 q P'h = d 2 (5) Thus, d2s, = 17 .4R05 r; (6) s By equating equations (3) and (6), and simplifying we have: 17 .4 C r R~s (p Ii - P"t ) u ; = J (7) d - B" P'h Equation (7) shows that reservoir oil viscosity can be expressed in terms of oil PVT properties, formation properties, choke dimensions, flowing well and tubing head pressures. At surface, oil volumetric flow rate can be calculated from the equation for multiphase sub- critical flow through the wellhead choke given as: Q I. = 0.25C "d 2 (P,,, - Pd, (8) PI The liquid flow rate can also be calculated by treating the wellhead choke as a smooth pipe. Recall the equation for flow through a horizontal pipe: Q I. = 3574 .42 E I. [ D 19 3 ( /). P, ) 4] ~ (9) u I. P I. L UNIVERSITY OF IBADAN LIBRARY 7 Isehunwa, S. O. and Olamigoke, O. Replacing pipeline diameter, D and length L are replaced with choke diameter, d and length 1 gives the equation for flow through a wellhead choke. It becomes 1 Q I. = 3574 .42 E t. [ d 19 3 [ ~;f)417 (10) f.11. PI. Converting pipeline diameter inches to 1/64 inches in Eq. (10) gives 1 Q t. = 0.044742 E L [ d 19 3 [~ PI ) 4]7 (II) f.11. p/.I Surface oil viscosity can be calculated by equating Eqs. (8) and (II) to give: 5 /I =5.881 x10-6 C,;d (p/.(P,h _p(/,))05 1'""1. £7/4 ( 12) I. When critical flow occurs, the choke upstream pressure is about twice the downstream pressure i.e. PdslP,h;;::: 0.5. Thus, Eq. (12) becomes C 7 d 5 ( P )0.5 f.1 = 4.16 x 10-6 d P L Ih L £7/4 ( 13) L From Eqns. (7) and (13) we have: ,u" = 4184432 E 7Z4 C R as (p p)I. ,. S II - wI ( 14) /I C 7 d 7 as Bp1.5 r I. d PI. " th Using Umeh et al (2003), we define a viscosity relation factor, VRF as: VRF = _,u-----'" ._sc_ ( 15) j.1 o.rc P ()SC Therefore, substituting equation (14) into (15) and simplifying we have: VRF = 2.39xlO-7CD'MCPR R Eo0.5 0.5 ( 16) s PL Where, __C C chIJIM C ( 17)r C 7 d 7 C ch = £d ( 18)7/4 t. p1.5 C 1'/1 = ( Ih ) ( 19)P/I-Pwf Similarly for saturated reservoirs, viscosity relation factor is expressed as: VRF = 9.56 x 10 -9 C !JIM C 1'/1 R B,,TII (20)0.5 0.5 s PI. Where, - P 1.5 C = (pP R IhPR R 2 _ P \If 2 ) UNIVERSITY OF IBADAN LIBRARY New Referencing Technique for Reservoir Oil Viscosity Estimation 8 Model Validation and Discussion of Results Equations (16) and (20) are the equations that relate well head viscosity to reservoir viscosity in undersaturated and saturated reservoirs respectivpely. It is clear however that some empirical data are required before they can be used. The input parameters for the models are summarized in Table I. However, field data should be used where available. Table I: Input Parameters Field Property Specification Drawdown, (Pll-P"'I) ::::5% Well radius, r, 0.3ft or 0.5n Absolute Permeability, k 1000md Relative Permeability, k.; ::::0.8 Skin, S 0 Choke diameter, d 2: 16/64ths in Choke length, I < 6 in The equpations were validated with data obtained from Shell Field A in the Niger Delta as published by Umeh et al (2003). A summary of the range of the field data is shown Table 2. Table 2: The range of the data used in model validation (from Umeh, et ai, 2003) PVT Property Saturated Reservoirs Undersaturated Reservoirs Reservoir Oil Viscosity, cp 0.8 - 12.69 6.67 - 36.17 Surface Oil Viscosity, cSt 6.44 - 114.2 22.66 - 121.90 Bubble Point Pressure, psia 642 - 3995 391 - 1995 Initial Solution Gas Oil Ratio, scf/stb 198 - 600 45 - 232 Oil Density @ reservoir conditions 0.76 - 0.875 0.76 - 0.875 Relative Oil Density 0.89 - 0.95 0.92 - 0.95 Reservoir Temperature, OF 120 - 165 120-180 Initial oil formation volume factor, rb/stb 1.09 - 1.32 1.06-1.16 Well head Temperature, OF 100 100 The results for seven undersaturated oil reservoirs are presented in Tables 3 - 6. Statistical analysis in Table 4 established the accuracy of the viscosity relation factors. Table 3: Predicted and Actual viscosity relation factors in some undersaturated reservoirs Reservoir Estimated VRF Field VRF Average Error (%) All 3.33 3.37 -1.19 A21 3.17 3.61 -12.19 A31 7.61 5.44 39.89 A41 5.78 4.50 28.44 A51 3.30 3.40 -2.94 A61 3.71 3.40 9.12 A71 3.14 3.31 -5.14 Table 4: Statistical accuracy of VRF in selected undersaturated reservoirs This Study (Estimated VRF) Average Relative Error, ARE 8.00 Average Absolute Relative Error, AARE 14.13 Coefficient of Correlation, R2 0.97 UNIVERSITY OF IBADAN LIBRARY .' , 9 lsehunwa, S. O. and Olamigoke, 0'. Table 5: Predicted and Actual reservoir oil viscosity (cP) in some undersaturated reservoirs Reservoir Estimated 110 rc Field 110 rc Average Error (%) All 36.12 36.17 -0.14 A21 33.94 34.2 -0.76 A31 5.10 4.88 4.51 A41 6.54 5.14 27.24 A51 6.27 6.67 -6.00 A61 7.01 6.90 1.59 A71 6.97 7.03 -0.85 Table 6: Predicted and Actual surface oil viscosity (cSt) in some undersaturated reservoirs Reservoir Predicted 110 sc Measured 110sc Average Error (%) All 113.04 114.59 -1.35 A21 102.3 117.14 -12.67 A31 36.67 24.67 48.64 A41 34.76 21.27 63.42 A51 19.00 20.85 -8.87 A61 23.96 21.59 10.98 A71 20.19 21.39 -5.61 The models gave better predictions of reservoir viscosity than surface oil viscosity as can be seen from Tables 5 and 6. The results for five saturated oil reservoirs of Field A are presented Tables 7 - 10. Statistical analysis confirms low average errors and high coefficient of correlation. Table 7: Predicted and Actual viscosity relation factors for selected saturated reservoirs Reservoir Predicted VRF Measured VRF Average Error (%) AI2 8.96 9.00 -0.44 A22 8.90 9.00 -I. I I A32 8.61 8.69 -0.92 A42 10.25 10.68 -4.03 A52 8.51 8.05 5.71 Table 8: Statistical accuracy of predicted VRF in selected saturated reservoirs This Study (Estimated VRF) Average Relative Error (%), ARE 0.16 Average Absolute Relative Error (%). AARE 2.44 Coefficient of Correlation, R2 0.96 Table 9: Predicted and Actual reservoir oil viscosity (cP) in selected saturated reservoirs Reservoir Estimated 110 rc Field 110 rc Average Error (%) AI2 12.14 12.69 -4.33 A22 0.77 0.84 -8.33 A32 0.90 1.08 -16.67 A42 9.34 10.71 -12.79 A52 0.86 0.80 7.50 Table 10: Predicted and Actual surface oi I viscosity (Cst) in selected saturated reservoirs Reservoir Estimated e Error (%) AI2 102.22 UNIV SITY OF IBADAN LIBRARY New Referencing Technique for Reservoir Oil Viscosity Estimation 10 Table 10: Predicted and Actual surface oil viscosity (Cst) in selected saturated reservoirs - continued A22 6.10 6.73 -9.34 A32 6.97 8.45 -17.53 A42 91.03 108.68 -16.24 A52 6.52 5.73 13.76 Cashe Study: Oilfield B B is another Niger Delta oilfield whose data were used in the model validation. The PVT data ranges are given in Tapble 11: Figure 2: Oil PVT properties vs. VRF in Undersaturated Reservoirs for B Oilfield 0.08 0.08 0.07 II> 0 '0' 0.07 VI -~ 0.06'0 III 0.06 R2 = 0.96 0.05 0.05 0.04 3 3.2 3.4 3.6 3.8 4 4.2 4.4 4.6 Field VRF (cStlcp) Table II: Summarty of the data for Odidi Oilfield Saturated Reservoirs PVT Property Ranee Reservoir Oil Viscosity 0.23 - 4.06 cp Surface Oil Viscosity 2.68 - 42 cSt Bubble Point Pressure 2770 - 5038 psia Initial Solution Gas Oil Ratio 333 - 1840 scf/stb air Density @ reservoir conditions 0'.58"1' - (flffl' Relative Oil Density 0.823 - 0.93 Temperature 142 - 246 OF Initial oil formation volume factor 1.129 - 1.874 rb/stb Undersaturated Reservoirs Reservoir Oil Viscosity 1.01 - 9.149 cp Surface Oil Viscosity 0.27 - 37.5 cSt Bubble Point Pressure 2142 - 5505 psia Initial Solution Gas Oil Ratio 266 - 1809 scf/stb Oil Density @ reservoir conditions 0.537 - 0.851 Relative Oil Density 0.839 - 0.925 Temperature 144 - 270 OF Initial oil formation volume factor I . I 12 - 1.84 rb/stb UNIVERSITY OF IBADAN LIBRARY II Isehunwa, S. O. and Olamigoke, O. Figure 3: Oil PYT properties vs. YRF in Saturated Reservoirs for B Oilfield 12 10- 110 • •oaVl. 10 c-:V::l 9 •~ I-- 8 • R2 = 0.65 0 III 7 6 6 8 10 12 14 Field VRF (cStfcp) The results for four undersaturated and four saturated oil reservoirs of the B oilfield are presented in Tables 12 and 13. The viscosity relation factor model for undersaturated oil reservoirs performed better than the model for saturated oil reservoirs. Table 12: Comparison of estimated viscosity relation factors with field viscosity relation factors for undersaturated reservoirs for B Field Reservoir Estimated VRF Field VRF Average Error (%) BII 3.66 3.90 -6.15 B21 3.18 3.22 -1.24 B31 4.55 4.45 2.25 B41 3.97 4.43 -10.38 Table 13: Comparison of estimated viscosity relation factors with field viscosity relation factors for saturated reservoirs for B Field Reservoir Estimated VRF Field VRF Average Error (%) B12 8.13 13.63 -40.35 B22 8.78 9.81 -10.50 B32 8.83 11.65 -24.21 B42 8.41 9.40 -10.53 Conclusion A theoretical framework has been established for relating surface oil viscosity to reservoir oil viscosity using PYT data, reservoir rock properties and production string dimensions. Empirical models developed developed and validated with data from two oil fields in the Niger Delta show that wellhead viscosity can be a good reference point for estimating reservoir oil viscosity. Nomenclature A - Area. fr' °API - Oil gravity, °API Bo - Oi I formation volume factor. RB/STB Cd - Discharge coefficient UNIVERSITY OF IBADAN LIBRARY New Referencing Technique for Reservoir Oil Viscosity Estimation 12 d - Choke diameter. 1/64th in. EL - Liquid holdup I' - Moody friction factor g - Acceleration due to gravity (32.2 ftls2) k - Absolute permeability, md ko - Effective permeability to oil, md k., - Relative permeability for oil OVF - Oil formation viscosity factor. cp/cp P - Pressure, psia Pd, - Choke downstream pressure. psia Pe - Reservoir boundary pressure. psia PR - Average reservoir pressure, psia Pth - Tubing head pressure, psia Pwf - Flowing well pressure, psia Pwh - Well head pressure. psia bPI' - Pressure loss due to friction effects (psi) Q.q - Production rate (Volumetric Flow rate). STB/D r, - Drainage radius. ft rw - Well radius. It Re - Reynolds number Rs - Solution gas-oil ratio. SCF/STB s - Oil Saturation s' - Skin factor TR - Average reservoir temperature, of v - Average velocity, Ills Vsg - Superficial gas velocity. ftls Vsl - Superficial liquid velocity. It'is VRF - Viscosity relation factor. cSt/cp Greek Letters fJ - Diameter ratio (dID) p - Density (g/crrr') Yo - Oil relative density at 14.7 psia and 60°F flo - Oil viscosity, cp floh - Bubble point oil viscosity. cp Subscripts 1 - Inlet 2 - Outlet b - Bubble point g - Gas i - Initial conditions L - Liquid 0 - Oil r - Reduced conditions sc - Surface conditions rc - Reservoir conditions Abbreviation ARE - Average relati ve error AARE - Average absolute relative error GaR - Gas-oil ratio PVT - Pressure- Volume- Temperature SPDC - Shell Petroleum Development Company UNIVERSITY OF IBADAN LIBRARY 13 Isehunwa, S. O. and Olamigoke, O. Statistical Criteria 100I.\' X -XARE = -- 1'0" 1"'.·0••.• N i=! X '1III:an\ AARE = -1-00IN X -X1"0/" I",ean.• N i=! X Iml'OI/.\ References [I] Amoo, O. 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J. 1960, An Analysis of Critical Simultaneous Gas-Liquid Flow Through a Restriction and its Application to Flow Metering, Applied Sci. Research, 2, 374. [14] Sachdeva, R., Schmidt, Z., Brill, J.P. and Blais, R.M.: 1986, Two-Phase Flow through Chokes, paper SPE 15657 presented at the SPE Annual Technical Conference and Exhibition, New Orleans, Oct. 5-8. [15] Umeh, N., Isehunwa, S., Okorafo, c., Owolabi, S., Agu, 1., Olare, J., and Biambo, T. 2003, Improved Reservoir Description using Surface Oil Viscosity Data, SPE 85669. UNIVERSITY OF IBADAN LIBRARY